Poka Yoke
The Sentinel Vision Poka Yoke solution applies the mistake proofing principle to prevent failures in assembly processes, particularly in the automotive sector. It combines 2D and 3D machine vision with artificial intelligence to ensure 100 percent component inspection, complete image traceability, and reliable detection.
Main Features
0 missing components
Automatic detection of assembly errors.
100% customisable for different product models
Adaptation to different product models.
100% imagem traceability
Visual record of all inspections.
AI-Powered Vision
Advanced 2D and 3D machine vision with artificial intelligence.
Graphical and mobile interface
- An intuitive graphical dashboard that allows the configuration of 2D and 3D cameras, electric axes, and machine signals, with real-time control.
- Visualisation of statistics, alarms, and results directly on a mobile device.
- Real-time parameter adjustments without the need to stop the production line.
AI for the control of multiple components
- The KAI Maker platform connects the system to the cloud and enables predictive analytics, real-time processing of 2D and 3D images, and automatic adjustments based on production data.
- Machine learning algorithms identify correct assembly patterns and anomalies such as mispositioned or missing parts, ensuring validation of each component before proceeding in the process.
- The system provides adaptive feedback to adjust tolerances or positioning and maintains a complete history for traceability, continuous improvement, and future model training.
Technical specifications
Standard solution for automotive doors
A standard solution that can be adapted to different door shapes and sizes, with a configuration of more than 100 inspection checks completed in 30 seconds.
Precision solution
An innovative solution to analyse the quality of automotive door components. It achieves an accuracy of 0.1 mm in the positioning of certain components, such as connectors or springs.
Perfect combination of 3D, 2D, and AI
With multiple cameras using different technologies, we combine artificial intelligence algorithms to inspect all product characteristics.
